A59 Kex Gill Diversion

P^) slope climbing drilling rig operating on bank adjacent to the A59 Kex Gill Diversion renowned for its history of landslips and instability.THE PROJECT

Kex Gill has a history of landslips and instability, historically resulting in many unplanned and costly closures of the A59, causing an inconvenience not just for road users, but for those in the surrounding towns and villages through which traffic is required to make a six-mile diversion. The A59 provides a very important east-west connection in North Yorkshire, linking Harrogate and Skipton. It extends across the north of England, between junction 31 of the M6 and junction 47 of the A1(M).

To address the effects of the instability at Kex Gill, it is proposed to re-route the section of highway west of Blubberhouses, involving the construction of a 3.9km section of new carriageway that bypasses the area of active landslides that impact the existing route.

WSP were commissioned by North Yorkshire Council to design and specify a ground investigation to further investigate the ground risk and groundwater conditions across the site, notably investigating the potential for abandoned lead mine workings, disused quarries, extensive alluvial deposits around the Hall Beck, and the potential excavatability and stability of future earthworks associated with the scheme.

Geotechnical Engineering Limited was engaged by John Sisk & Sons to complete an extensive investigation campaign.

THE CHALLENGE

The site spanned a valley on the Yorkshire moors with limited access for wheeled vehicles. This challenge was amplified by thick forests, low vegetation, river/drainage runs and natural springs creating boggy ground which lined the valley floor. The Principal Contractor was undertaking pre-construction works concurrently with our ground investigation which gave rise to the need to plan works in a way that avoided conflict. The remote nature of the site left our equipment at risk of vandalism or theft over several bank holiday weekends.

THE SOLUTION

Prior to the mobilisation of the full project resource, several on site prestart meetings and site reconnaissance surveys were completed in conjunction with the Principal Contractor to discuss and integrate the ground investigation and civils programmes. Solutions to the logistical challenges were developed including ground levelling and compaction works, installation of temporary haul roads and creation of access routes and staging points for access directly from the A59 for large machinery. Significant vegetation clearance works of dense woodland was also required, to clear a route for a temporary trackway to be installed. This process was complicated by the proximity of the works to the Hall beck watercourse. To ensure that silt run off from our drilling activity and preparatory works did not impact the watercourse, silt bunds were constructed to protect the Hall Beck from our activity.

Given the volume of pre-construction works being conducted concurrently with our ground investigation activities, effective communication was imperative. Daily co-ordination meetings were held, with fortnightly programme updates provided to provide a mechanism to manage and mitigate changes in the sequences of both the ground investigation and civils activities.

Given the location of the site, it was identified during the planning stage of the works that securing the high value equipment between productive shifts would require additional measures. Armoured remote CCTV equipment was utilised at exploratory locations to provide 360° intruder detection measures, linked to a 24/7 rapid response unit, capable of attending site where required. Using this system not only secured our equipment during the works, but provided reassurance to landowners that mitigation of trespassing during the works was of critical importance.

After overcoming the access challenges of the site, fourteen exploratory boreholes were completed utilising a Comacchio GEO 305 (Pioneer) or specialist slope climbing multi-purpose drilling rigs, to construction exploratory positions located on the valley sides. Prior to reaching the bedrock strata of the Millstone Grit Group (Mudstone, Siltstone, Sandstone), Marchup Grit (Sandstone) and Lower Follifoot Grit (Sandstone), Glacial Till, anthropogenic ground associated with the historical quarrying/ mining activity, and alluvium in proximity to the Hall Beck water course.

Machine dug excavations were conducted to obtain site wider shallow geotechnical samples and information on shallow ground conditions, with CBR testing required at selected locations. A range of drilling techniques including dynamic sampling and rotary coring with biodegradable polymer flush media were utilised to construction the exploratory positions. The boreholes were advanced to the target depths of between 8.20 and 15.80m bgl as specified by the Consultant Engineer. Continuous gas monitoring, as well as the use of biodegradable polymer/ water flush were required to comply with The Mining Remediation Authority ‘Permit to Enter or Disturb MRA Interests’. Spark arrestors and Chalwyn valves are also integrated into drilling equipment in line with Geotechnical Engineering’s procedures for sites where there is a risk of flammable gases.

Machine dug excavations were conducted to obtain site wider shallow geotechnical samples and information on shallow ground conditions, with CBR testing required at selected locations. Hand-excavated trial pits were undertaken on site to a maximum depth of 1.50m bgl for the purposes of identifying historic mine workings and adit features. Measurements were taken of all features encountered and sketches were produced to give a schematic indication to the structures geometry.

A470 Nantgarw Anchors

Geotechnical Engineering Limited drilling rigs working in conjunction with Atkins' engineers in Nantgarw.THE PROJECT

The carriageway of the A470 trunk road near Nantgarw has historically suffered from surface defects associated with the horizontal and vertical movement of the earthwork embankments. Historical remedial measures such as rockfill embankments, constructed at the time of the A470 dualling upgrades, have had little effect on increasing the stability of the slope.

Ground investigations and monitoring installations completed in 1976 confirmed the presence of deep slip planes beneath the slope with a variety of till material overlying bedrock strata, further adding to stability concerns. In 1979 a rock anchored earth retaining structure was constructed to mitigate additional movement.

Atkins were engaged by the South Wales Trunk Road Agent, to fulfill the role as the Consultant Engineer on the project to monitor the effectiveness of the structure against further slope movement. Knights Brown were appointed as the Principal Contractor for future maintenance and re-stressing of the rock anchors. Geotechnical Engineering were engaged by Atkins and Knights Brown to undertake a programme of rotary drilling works for sample recovery and installation of long-term monitoring equipment to collect future slope stability data.

 THE CHALLENGE

Access to the specified exploratory locations was the most challenging aspect of the ground investigation. The site is located on a steep earthwork embankment located between the A470 and A4054, with no vehicular or plant access available. The site was also heavily vegetated with large mature trees and Japanese knotweed being present in the area of proposed investigation. A medium pressure gas main dissected the site, running perpendicular to the slope.

55 ton crane lifts drilling rigs into position above the A470 Nantgarw embankmentTHE SOLUTION

It was clear from the initial site reconnaissance visits that the drilling equipment would need to be lifted into position to allow access. Vegetation clearance works were completed prior to the mobilisation of drilling equipment to ensure the site could be accessed safely. Contract lifts, using a 55T crane were undertaken during nighttime closures of the A470 carriageway to minimise the impact of the works on road usersWash down facilities were utilised to mitigate the spread of the Japanese knotweed, with all plant and equipment being washed doing prior to its removal from site.

The exploratory positions were located to take into consideration the statutory stand off from the medium pressure gas main.

After overcoming the access challenges of the site, five exploratory boreholes were completed utilising a Comacchio GEO 305 (Pioneer) multi-purpose drilling rig. Prior to reaching the bedrock strata of the Pennant Sandstone and South Wales Coal Measure Formations, Made Ground associated with the construction of the rock anchored retaining structure as well as Glaciofluvial and Glacial Till superficial deposits were encountered.

A range of drilling techniques including dynamic sampling, rotary coring with biodegradable polymer flush media and rotary open holing were utilised. The boreholes were advanced to the target depths of between 12.00 and 16.00 m bgl as specified by the Consultant Engineer.  Continuous gas monitoring, as well as the use of biodegradable polymer/ water flush were required to comply with The Coal Authority ‘Permit to Enter or Disturb Coal Authority Interests’. Spark arrestors and Chalwyn valves are also integrated into drilling equipment in line with Geotechnical Engineerings procedures for sites where there is risk of flammable gases.

Published geological mapping showed that several faults and other linear features were expected to run through the site; this was confirmed by the variability in stratigraphy witnessed between exploratory hole locations.

Monitoring equipment was installed into each exploratory hole to monitor slope and remedial measures.As future monitoring of the slope and remedial measures were the key focus of the investigation, a range of monitoring equipment was installed into each exploratory hole. Dual inclinometer and “spider” magnet extensometers were installed in four boreholes, set in a cement/bentonite grout mix, thus providing the opportunity for ongoing three-dimensional monitoring of slope movements. Two exploratory holes were also fitted with dual vibrating wire piezometers, using a fully grouted method along with the installation of secure electronic data loggers. By installing multiple pieces of monitoring apparatus within each exploratory hole, we were able to maximise the value of the investigation to the Client. Similarly, the retrofitting of four micro vibrating wire piezometers into two of the 19mm diameter boreholes installations from the original 1976 investigation maximised the value of the existing geotechnical assets. These additional installations were connected to secure multi-channel data loggers to allow for continuous data collection by the Consultant Engineer.

A40 Brecon Bypass Landslide

Ground investigation using a P60 slope climbing drilling rig on steep banks above the A40 Brecon Bypass.THE PROJECT

Following a period of significant rainfall associated with storm Ciara and storm Dennis, a 23m highway cutting suffered a significant failure, releasing 300m3 of hill wash material across the A40 Brecon Bypass trunk road in the area below the Nant-y-Ceiliog woodland. This event caused a full closure of the highway to remove the debris flow, with a continued closure of lane 1 for an extended period for safety purposes.

Mott MacDonald was engaged by North and Mid Wales Trunk Road Agent and the Welsh Government, to fulfill the role as designer on the project to implement the Design Manual for Roads and Bridges CD 622 – Managing geotechnical risk process. Alun Griffiths were appointed the main contractor for the early enabling works and subsequent remedial construction to restore the bypass to full capacity and prevent similar events occurring in the future.

Geotechnical Engineering were appointed as the specialist ground investigation contractor on the project, to collect geotechnical data required for the subsequent development of the remediation strategy and design optioneering of permanent design solutions.

P60 slope climbing drilling rig operating above the retaining wall adjacent to the A40 Brecon Bypass THE CHALLENGE

Access to the specified exploratory positions would prove the most challenging aspect of the ground investigation phase of the project. The complexities of slope climbing drilling works were further complicated by several site-specific factors. Dense vegetation consisting predominantly of mature Scots pine woodland, combined with the limited level area at the cutting with no agreed access through third party land were key challenges. The only possible access without significant regrading of the slope crest and additional clearance of mature woodland, would be via the cutting toe and the A40 itself. A concrete crib wall at the slope toe proved a challenging hurdle to overcome when accessing the slope.

It was identified that a crane would be required to lift the drilling rig and ancillary working platform onto the slope. To minimise the disruption to road users, these lifts were completed within a full road closure of the westbound carriageway.

THE SOLUTION

Nine dynamic sampling and rotary coring follow on boreholes were completed across the 30–34° slope, above, adjacent to and below the failure, by our in house designed P60 multipurpose slope climbing drilling rig and ancillary working platform.

This approach created a safe working platform at the otherwise inaccessible exploratory hole locations, protecting our site staff from risks associated with working at height. The rig and support platform were manoeuvred to and between each location using radio remote controls operated by the Lead Driller from an up-slope position of safety, meaning that the full road closures could be reduced to just a single lane during the fieldwork period.

Area view of the ground stabilisation above the A40 using Geotechnical Engineering Limited data to inform the design.As an additional safety mechanism, safety tethering system was installed at the slope crest and proof loaded to a sufficient factor of safety to provide a failsafe mechanism during the fieldworks should further ground failures or loss of traction be suffered during the fieldworks.

Full sample recovery of the poorly sorted granular glacial superficial deposits and St Maughans formation bedrock were recovered during the investigations, as well as specified in situ testing.

Based on the data provided during the ground investigation, it was determined that several factors triggered the debris flow. The heavy rainfall prior to the landslide event, combined with the previously unidentified, uncontrolled spring located at the cutting crest, were determined to have saturated the superficial deposits, causing the failure plane located at the shallow soil/rock contact.

The detailed geological profile of the slope, created from the data collected during the ground investigation was subsequently utilised to determine the most appropriate, economically viable and safe permanent design solution to remediate the failure and mitigate future risk.

Contact us

Centurion House, Olympus Park, Quedgeley, Gloucester GL2 4NF

Jactin House, 24 Hood Street, Ancoats, Manchester, M4 6WX

Send us a message